Last Updated： Aggregation Period:Sep 17, 2025～Oct 14, 2025
This ranking is based on the number of page views on our site.
Last Updated： Aggregation Period:Sep 17, 2025～Oct 14, 2025
This ranking is based on the number of page views on our site.
Last Updated： Aggregation Period:Sep 17, 2025～Oct 14, 2025
This ranking is based on the number of page views on our site.
1～15 item / All 15 items
Cost performance can be pursued.
Through the collaboration between the thermal spraying equipment manufacturer "Aero Plasma" and the ceramics materials technology of Japan Ceratec, we have established a ceramic thermal spraying technology with infinite possibilities, including ultra-dense, high voltage resistance, and plasma resistance characteristics.
High achievements in the hard disk industry! We restore used parts to like-new condition.
Our precision cleaning and ceramic spraying for shields and protective plates rejuvenate used precision machine parts to like-new condition using high-purity technology and analytical techniques. In blast cleaning, we use white aluminum oxide with abrasives ranging from #24 to #320 to meet our customers' requests. In chemical cleaning, we utilize acidic and alkaline agents to remove contaminants without damaging the base material. For gas spraying, we employ oxygen and acetylene to spray aluminum powder, capable of handling both small and complex shapes. Arc spraying uses electric sparks to melt aluminum wire for spraying, allowing for changes in surface roughness. Plasma spraying utilizes plasma to spray aluminum powder, alumina, and other materials, preventing surface oxidation and enabling the spraying of a wide range of metals. For more details, please contact us or refer to our catalog.
Coating other materials on the surface! Enabling diversification and advancement of material functions!
"Metal thermal spraying and ceramic thermal spraying" is a type of surface modification method. By utilizing the inherent properties of the material and coating its surface with other materials, it imparts functions that the material lacks. This is technically achieved by accelerating molten droplets or softened powders at high speed to collide with the material surface, resulting in rapid cooling and solidification to form a coating, enabling diversification and enhancement of material functions. By applying metal and ceramic thermal spraying as a base for fluororesin coatings, adhesion and wear resistance are significantly improved. There are also coatings that do not allow any adhesion of tape or adhesives. [Materials] ■ Metal-based - Al, Zn, Al-Zn alloy: for corrosion protection - Ni-Cr alloy, MCｒAlX alloy: for corrosion resistance and high-temperature oxidation resistance - Self-fluxing alloy (Fe-Ni-Cr alloy + Si + B): for wear resistance, corrosion resistance, and heat resistance *For more details, please refer to the external link page or feel free to contact us.
We will introduce a case where the lifespan was extended to about three times that before construction, contributing to maintenance-free operation!
In chemical plants, various rotating equipment and compressors are used under harsh conditions for tasks such as liquid transfer, stirring, and concentration, leading to concerns about corrosion and wear resistance. We would like to introduce a case where these issues were resolved through ceramic thermal spraying. ■Challenge The oil seal and mechanical seal areas experienced wear over time, causing the sealing parts to erode and resulting in leaks of the liquid being transferred. ■Proposal We proposed to grind down the worn parts of the shaft and coat those areas with ceramic thermal spray to restore the shaft. ■Effect The lifespan was extended to about three times that of before the work, contributing to maintenance-free operation. The reduced frequency of replacements was also appreciated from a cost perspective.
Introducing a case where the issue of preventing damage from piston head heat was solved with ceramic thermal spray coating!
Automobiles use thousands of parts. The functions of ceramic thermal spraying, such as wear resistance, thermal insulation, and electrical insulation, have been considered and adopted, improving the fuel efficiency and durability of vehicles. Here, we introduce a case where ceramic thermal spraying solved issues related to automotive parts. ■Challenge We want to prevent damage to the piston head from heat. ■Proposal We propose applying heat-resistant and insulating ceramic thermal spraying to the piston head. ■Effect This prevents damage to the piston head and significantly contributes to improving engine efficiency, which was greatly appreciated.
We received a request to extend the lifespan of quenching coils used in the manufacturing line, and we would like to introduce a case where this was solved with a ceramic thermal spray coating!
Automobiles use thousands of parts. Functions such as wear resistance, thermal insulation, and electrical insulation of ceramic thermal spraying have been considered and adopted, improving the fuel efficiency and durability of vehicles. Here, we introduce a case where ceramic thermal spraying solved issues related to automotive parts. ■Challenge We want to extend the lifespan of the quenching coils used in the manufacturing line. ■Proposal We propose applying ceramic thermal spraying with heat resistance and insulation properties to the quenching coil section. ■Effect It was adopted in the production line, contributing to increased productivity by extending the lifespan, which has led to great satisfaction and regular repair requests.
Introducing a case study that solved the challenges of a company struggling with procurement and rising prices at a rolling mill manufacturer!
The production lines for steel and metals are dynamic and harsh environments. Important components such as rolled parts, wire drawing machine parts, peripheral equipment, and utility equipment are constantly worn out, leading to frequent repairs that cause difficulties. Here, we introduce a case where ceramic thermal spraying solved these issues. ■Challenges Is it possible to lower procurement costs at the rolling mill manufacturer? ■Proposal We proposed our track record of supplying to rolling manufacturers. ■Results The purchase costs were reduced, and improvements became possible, leading to a stable supply that was greatly appreciated.
![[Spraying Example] Electrical Insulation Properties](https://image.mono.ipros.com/public/product/image/58d/2000207998/IPROS6178579327117791916.jpg?w=280&h=280)
By applying ceramic thermal spraying to metal materials, electrical insulation properties are added.
Thermal spraying is a surface modification technique that involves melting and spraying materials such as metals, ceramics, and cermets using various heat sources to form functional coatings on the substrate surface. By applying ceramic thermal spray to metal materials, electrical insulation properties can be added. Alumina is the most commonly used ceramic for achieving electrical insulation. As the thickness of the thermal spray coating increases, the breakdown voltage for insulation rises. However, if the coating is too thick, there is a risk of delamination, so care must be taken regarding the relationship with the substrate material. 【Breakdown Voltage Values of Ceramic Thermal Spray Coatings】 [Components of Thermal Spray Coatings: In Air / In Insulating Oil] ○ Alumina (Al2O3): 6.00V / 7.45V ○ Gray Alumina (Al2O3/3TiO2): 3.80V / 4.42V ○ Chromia (Cr2O3): 0.12V / 0.12V For more details, please contact us.
![[Spraying Case] Far Infrared Effect](https://image.mono.ipros.com/public/product/image/e80/2000208044/IPROS7104508241326970191.jpg?w=280&h=280)
The effects of far infrared radiation are influenced not only by the type of ceramic but also by the thickness of the thermal spray coating and the porosity.
Thermal spraying is a surface modification technology that uses various heat sources to melt and spray materials such as metals, ceramics, and cermets onto the surface of a substrate to form functional coatings. Ceramics have a high emissivity in the far infrared range, allowing them to efficiently radiate energy, and this characteristic is utilized in thermal spray coatings. Since the emissivity varies depending on the type of ceramic, selecting the appropriate ceramic thermal spray coating is crucial. The radiant heat of far infrared is something very familiar, as it is used in many heating and cooking appliances. Thermal spray coatings are also employed in these applications. The effectiveness of far infrared radiation is influenced not only by the type of ceramic but also by the thickness and porosity of the thermal spray coating, so please consult us about the thermal spray specifications for each project. [Features] ○ Far infrared refers to light with a wavelength of approximately 25 to 100 microns, which is the longer wavelength range of infrared radiation. ○ By thermally spraying far infrared ceramics onto the surface of conventional heaters, the heater's characteristics are improved. ○ The main purpose is to increase the drying time and drying efficiency of heaters. ○ Widely adopted in oil heaters, aluminum flat heaters, hot plates, and many others. For more details, please contact us.
Extending life and longevity through ceramic thermal spraying.
"Thermal spraying" refers to a technology that involves heating materials such as metals or ceramics, turning them into fine particles, and spraying them onto the surface of a substrate using a high-temperature, high-pressure gas flow or plasma. This process allows for the imparting of properties such as wear resistance, corrosion resistance, heat resistance, and thermal insulation to the surface of the substrate. Broadly, thermal spraying can be divided into two categories: one aimed at "high functionality," such as wear resistance, corrosion resistance, heat resistance, and rust prevention, and the other aimed at "repair and regeneration" of worn parts. Thermal spraying has a wide range of applications as a surface treatment technology and contributes to the enhancement of product functionality and the extension of service life. Plasma thermal spraying - ceramic thermal spraying is a type of thermal spraying technology that generates high-temperature plasma gas using electrical energy, melting or softening the material within it and spraying it onto the substrate. It is particularly suitable for coating high-melting-point materials such as ceramics, forming coatings with high adhesion and durability.
Comprehensive proposals for coatings that are not limited by membrane types or methods!
Do you have any of these troubles? We propose membrane types and methods suitable for your challenges and applications (wet, dry (CVD, PVD, thermal spraying, etc.)) ● There is a theme of "extending the lifespan of equipment components" and "extending the lifespan of production consumables." ↓↓↓↓↓↓↓↓↓↓ ● There are costs and risks associated with switching the components themselves, so we want to consider coatings. ↓↓↓↓↓↓↓↓↓↓ ● There are many coating manufacturers, and it's difficult to know where to consult. It’s challenging to consider the level of precision each manufacturer can achieve.
Forming insulating and decharging coatings through thermal spraying! - Surface treatment and coating technology -
▶ For surface treatment, thermal spraying, and coating, leave it to Tocalo! It is possible to impart insulation and static electricity dissipation properties to the surface of the substrate with a thermal spray coating. We will propose the optimal materials according to your desired performance, so please feel free to contact us. 【Features】 - Coating thickness can be selected according to the desired insulation breakdown voltage - Control of volume resistivity and surface resistivity, etc. 【Aim of this technology】 - Various insulating rolls - Bearings - Electrode materials - Semiconductor manufacturing equipment parts, etc. 【Contents of the materials】 ● Insulating coatings and static dissipation coatings (3 types) ● Various data - Surface resistivity - Volume resistivity - Relationship between coating thickness and breakdown voltage ● What is thermal spraying? - Characteristics of thermal spraying - Thermal spraying process 【Download the materials here】 https://tocalo-download.satori.site/tpr017-00?source=ipros
We introduce a case where we solved a customer's problem of rapid wear at the mounting part of the rolling rolls, which led to frequent repairs, by using ceramic thermal spraying for coating!
The production lines for steel and metals are dynamic and harsh environments. Critical components such as rolling parts, wire drawing machine parts, peripheral equipment, and utility equipment are constantly worn out, leading to frequent repairs that cause difficulties. Here, we introduce a case where ceramic thermal spraying solved these issues. ■Challenge The mounting parts of the rolling rolls were wearing out quickly, leading to frequent repairs. ■Proposal We proposed replacing the plating process with ceramic thermal spraying to extend the life of the rolling rolls. ■Effect With the plating process, repairs were needed approximately every six months to a year, but by switching to ceramic thermal spraying, the lifespan was extended by over two years, significantly reducing repair costs and resulting in great satisfaction.
Introducing a case where the issue of eliminating transfer to the film due to scratches on the roll surface and improving wear resistance for long-term use was solved with coating!
In the film sheet stretching process, even minor scratches on the roll surface are not permitted. Therefore, the "polishing" of the surface of the stretching roll becomes very important, and a high hardness that makes it difficult to scratch is required. We will introduce a case where our ceramic thermal spraying has solved this problem by improving wear resistance, reducing the transfer of scratches on the roll surface to the film, and enhancing release properties. ■Challenge To eliminate the transfer of scratches from the roll surface to the film and further improve wear resistance for longer usage. ■Proposal To improve wear resistance with a high hardness coating from ceramic thermal spraying, provide surface roughness polishing (from sub-mirror to super mirror) using NCI's unique finishing technology, and since recoating is possible after use, we proposed that we can finish and provide a reproducible surface roughness multiple times. ■Effect The lifespan was extended, the repair cycle became longer, maintenance costs were significantly reduced, and it contributed to increased productivity, which was greatly appreciated.
Lokaido thermal spraying significantly improves lifespan! Ceramic thermal spraying can also be applied to fabric-reinforced bake.
We would like to introduce the features of NCT manufactured ceramic thermal spraying that we conduct. The lifespan is significantly improved through low-arc thermal spraying, offering excellent cost performance. Ceramic thermal spraying can also be applied to fabric-reinforced bake (limited to plasma spraying). The base materials can accommodate various types, and we can propose thermal spray materials such as ceramic materials and metal materials according to the application. 【Features】 ■ High durability: Lifespan is significantly improved through low-arc thermal spraying ■ Excellent cost performance ■ Smoothness of the sprayed surface ■ Ceramic thermal spraying can also be applied to fabric-reinforced bake (limited to plasma spraying) *For more details, please refer to the PDF document or feel free to contact us.
